We recognize your top priority is to satisfy your customers. We are well aware of the importance for you to have a trustworthy, reliable supply chain partner. Let Megatone take care the numerous essential aspects and processes manufacturing involves, from start to finish, all at one single shop. We give you the peace of mind and free up your resources to pursue your goals.

Megatone's Electronic Manufacturing Services offers comprehensive and integrated design, engineering, and manufacturing services that are vertically integrated with our Components Distribution Group to optimize our customers' operations and time to market, from initial product design to volume production. We are skilled in servicing original equipment manufacturers (OEMs) and original design manufacturers (ODMs) of a wide variety of industries including automotive, computer peripherals, consumer electronics, industrial control equipment, medical, power management, telecommunication, and video/audio/entertainment equipment.

Our total solution begins with product design and development, through raw material and components sourcing, prototyping, production planning and manufacturing, testing and quality assurance, packaging, export documentation to shipping consolidation.

Megatone offers a broad range of Electrical, Mechanical, and Software Engineering Services. Our design team is ready to work as part of your design engineering staff to make your design a reality. With our extensive knowledge, expertise, and design tools, we can help you realize high complexity and advanced designs ranging from software development, plastic and metal enclosures to high layer count printed circuit boards. Our Design Services are tightly coupled with our manufacturing and test systems to ensure the design is measured up to your specifications and satisfaction.

Our Components Distribution Group coordinates the material support functions through its efficient prosecution, global procurement database, and strategic supplier relationships to offer in-depth material analysis, flexible supply chain strategies, personal service, and aggressive world class material cost.

Megatone can meet all of your prototype needs. Our dedicated prototype lab provides quick-turn, hand and machine assembled prototypes to meet short design cycle times. Parts procurement can be handled in a variety of ways, from acquiring all components needed to assemble your prototypes, to using consigned components exclusively.

With facilities strategically located in China and Taiwan, Megatone provides complete manufacturing solutions to solve and satisfy your manufacturing needs. Our manufacturing facilities are equipped with state-of-the-art machineries from leading equipment vendors and professional engineering teams to deliver your prototype, new product introduction, complete assembly, low volume, and high volume requirements. In addition, we have built strong process control methodology, systems integration, flexible production processes and innovative manufacturing technologies to optimize processes and drive continuous improvement.

Our process control methodology, advanced equipment, and proficient engineering teams give us the capability to offer a number of manufacturing technologies including:

• Materials Management
• Single-sided, Double-sided, Multilayer boards
• PCBA (Printed Circuit Board Assembly)
  • Through Hole
    • Automated Pin THrough Hole Assembly
    • Hand soldering
    • Wave soldering
  • SMT (Surface Mount Technology)
    • 0201
    • CCGA (Ceramic Column Grid Array)
    • CSP (Chip Scale Package)
    • QFP (Quad Flat Package)
    • Convention reflow
  • No-clean processing
• Mechanical Assembly and Box Build

Well-executed tests ensure a well-designed product can be successfully released and achieve the fullest potential in the market. Megatone's experienced staff of engineers has extensive experience in the following inspection methods and test strategies:

• Test Development
• AOI (Automated Optical Inspection)
• AXI (Automated X-Ray Inspection)
• ESS (Enviromental Stress Screen)
• Flying Probe
• Function Test
• HP TestJet Technology
• ICT (In-Circuit Test)
• Power Load Test
• Visual Inspection
  

Megatone is committed to providing the highest quality manufacturing solution for your product. Quality review is a mandatory step in all Megatone projects. This ensures your specifications and requirements, as well as Megatone’s internal quality standards, are met.

At Megatone, quality, customer satisfaction, and continuous improvement are the primary focus. Every employee is aware and proud of his or her individual contributions to the overall effort to continually improve the levels of quality and customer satisfaction. Quality is paramount in every stage, from development through distribution.

We regularly perform systems audits, hold management reviews, and follow an effective continuous improvement system to ensure excellence in quality and customer satisfaction.

We understand that delivering and receiving final products in a smooth and on-target manner can take up a lot of your time and resources. As part of our complete supply chain management, we provide global logistics services to meet and exceed customer expectations, including:

• Consolidated purchasing services
• Consolidated shipments
• Coordination with our customers' freight carriers
• Export documentation
• Shipment scheduling to meet just-in-time or future planned need dates
• Special product testing
• Special repackaging and/or labeling
• Third-party logistics provider
  

Our customer representative first sets out to understand your specific requirements and then combines Megatone's standard systems with unique solutions to meet your expectations. Each representative is required to perform periodic reviews of your feedback against Megatone's performance to ensure systems and processes are effective.